Sheartak a conçu ces porte-outils hélicoïdaux verticaux pour l'installation sur les dégauchisseuses/raboteuses Wood-Mizer. Les plaquettes de carbure indexables maintiennent un contact continu avec la surface du matériau selon un motif hélicoïdal, ce qui réduit considérablement le bruit de coupe. Chaque couteau en carbure durable comporte quatre bords tranchants qui peuvent être utilisés avant d'être remplacés. Ces porte-outils de moulure améliorent la finition du bois, en particulier dans le sens des fibres, réduisent les coûts d'outillage à long terme et éliminent le besoin d'affûtage. Les plaquettes à bord rayonné spécial sont réglées à un angle de cisaillement pour éviter que les coins des couteaux ne marquent le matériau. Les têtes en spirale sont anodisées pour une durabilité accrue. Le corps en aluminium dur offre des performances légères. Elles sont équilibrées dynamiquement pour un fonctionnement en douceur. Les porte-outils sont livrés avec un jeu de couteaux en carbure dont la durée de vie est 50 fois supérieure à celle des lames en acier rapide. Ne remplacez les couteaux que lorsque les quatre bords sont émoussés ou ébréchés.
Caractéristiques :
* Corps en aluminium dur.
* Diamètre de coupe : 100mm
* Hauteur de coupe : 160mm
* Taille du couteau en carbure : 15x15x2.5mm
* 6 spirales
* Nombre d'inserts en carbure
* Taille de la vis : M6x1
* Clé Torx : T20
* Double rotation : gauche ou droite
Do I need to replace the original bearings?
If the bearings in your machine are in good condition, they can be reused by carefully removing them with a bearing or pulley puller. However, if the bearings are tightly pressed onto the shaft, removal may cause damage. To minimize this risk, we recommend replacing old bearings with our greased and sealed bearings, designed for long-lasting performance. For a smooth upgrade, we suggest adding the bearings to your shopping cart before completing your purchase.
We provide premium bearings from NSK, SKF, NTN, FAG, Timken. They are renowned for their high quality and performance, designed to provide durability and reliability in various applications
Do I need to to Add a Few Boxes of Carbide Inserts
We provide 5 carbide inserts and 5 screws as spare parts. However, many of our customers choose to purchase additional boxes, as the shipping costs for separate purchases can make it less economical.
Do I need a Torque Wrench?
To securely lock the carbide inserts, we recommend applying a torque of 48 to 52 Pound-Inches (or 5.42 to 5.88 Newton-Meters). (Note: 1 Newton-Meter is equal to 8.851 Pound-Inches, and 1 Pound-Inch is approximately 0.113 Newton-Meters.) It is crucial not to apply excessive torque, as this could cause the carbide inserts to crack or explode. On the other hand, using too little torque may result in the inserts not being properly secured, which could lead to cracks, shattering, or uneven height on the cutter block, causing ridges or lines on the board.
If one person is responsible for maintaining the machine, they can typically apply the same torque consistently without a torque wrench. However, when multiple people are involved in machine maintenance, ensuring uniform torque application can be challenging. For consistency and peace of mind, we recommend using a torque wrench.
What kind of steel the cutter block is made of?
The cutter block is constructed using GB/T 40Cr, a structural alloy steel of the same caliber as ASTM grade 5140, AISI 5140, SAE 5140, DIN 41Cr4, BS 41Cr4, JIS SCr440, and EN 41Cr4.The primary components of this steel are as follows: carbon (C) at a range of 0.37-0.44%, silicon (Si) between 0.17-0.37%, manganese (Mn) within 0.50-0.80%, and chromium (Cr) from 0.80-1.10%.
In terms of physical properties, this steel exhibits a tensile strength range of 115-234σb/MPa, a yield strength of 2σ 0.2 ≥/MPa, and an elongation capacity of 65 δ5≥ (%). It also has a HBS range of 123-321 and a HRC rating of 30.
This alloy steel is frequently utilized in low to moderately stressed components for machines, engines, and vehicles.
